how to remove broken tensioner pulley bolthow to remove broken tensioner pulley bolt

It starts up and runs. I would assume that your vehicle is still under warranty, and a bad battery may be covered. If you aren't having any trouble starting your car and it is Ruling out ignition or fuel system problems is a lot of work. Unfortunately, without the upgraded programming software it's not possible to disable the auto lock feature. To get at the bolt, he welded another nut on the face of the bolt. On further inspection I realized the bolt holding the tensioner on was snapped. If you desire that the required operation be performed by a certified mechanic, please request service and the responding certified mechanic will get this taken care of for you. I don't know if you have enough room to drill that pilot hole. On the accessory belt path as someone mentioned? 231165. Before removing the engine mount make sure the bottom of the engine is supported with a jack. Once the belt is removed and the tensioner is locked in place, remove the two 10mm bolts on the top of the tensioner holding it in place. Yeah, it's a straight bolt. Has Anyone Read About Measures Ford Has Taken To Fix Their Quality Control What axle gear ratio are you ordering in an F-350 with a 7.3L gas engine? Everything should be fine. I tried to get Honda to fix it but they told me to go screw. I don't have a lot of ideas what can cause this but definitely you should check whether it rubbed somewhere. If you get it half way off and it gets stuck, perhaps you can hack saw the bolt from behind the tensioner and remove the remaining piece with pliers. Insert a metal pin in the tensioner hole to keep the tensioner up. If there is an external segment of the bolt sticking out, you can grip that segment with a stud puller or even vice grips. Bringing the BMW community together. Fit timing belt. 144.00 gets you everything. Its not smooth on the inside where its been pushed up. 3rd Gen: 3rd owner - 2007 maroon EX 240,000m (will trade for RA3!). Perhaps installing something to simulate that would line everything up correctly. Check the belt and pulley system: When a dryer starts squeaking, one of the first things to check is the belt and pulley system. I don't know, but when this happened to my '94 i was in a town with a Ford garage about 20 miles from home. Finally there is ARP. A forum community dedicated to BMW owners and enthusiasts. Insert your 1/2" drive ratchet or belt removal tool into the hole on the tensioner. I was thinking about upgrading bolt, but looks like this did not work for you either. JavaScript is disabled. Yes, I did over-tighten it, and felt stupid I did. There are also 2 bolts into the block behind the bracket. (Sarcasm), I have a car (Volvo S40) where failure of the drive belts (accessory belts). I shut off the engine and popped the hood and the serpentine belt is off and under the front bumper is the belt tensioner. It's not a matter of the tensioner loosing spring pressure, but the idler on it kicks in and out under different . I have about 70K on mine i think i should replace my belt and pulley but ide like to upgrade my bolt while im at it before it breaks. Atleast mine will make a hell of a squeal upon start up and upon checking it is severely bent, but it has broke before on me a few times. Content on bimmerfest.com is generated by its users. For a better experience, please enable JavaScript in your browser before proceeding. Tighten up the remaining bolts on the tensioner. May 23, 2021. Thanks for the info, good write-up on the pulleys. Is it possible the alternator was running hot and melted the pulley. put the 15mm back on it and pull upwards on the bolt/pulley and that will remove the tension fro the belt enough to remove the belt. 1999 Wrangler Chili Pepper Red. To loosen an NAI tensioner, loosen the locking nut or . Clicking this will make more experts see the question and we will remind you when it gets answered. JavaScript is disabled. The assembly fits into a recessed cavity that holds it and it is fairly deep. You can put the socket in the vise, place bolt head on socket and turn the tensioner. Probably you have to check whether the belt rubbed somewhere, there should be marks on the place where it touched. YourMechanic All rights reserved. Does the tensioner slide straight in or do you have to come in at an angle. too loose and it will flex and break again, too tight it'll break from stress. Watch on. Are you talking about the blue bolt in this pic? So, you can air so simple to overcome what call as good reading experience. Mine threaded out pretty easily. E46 Fanatics Forum is not in any way affiliated with Bayerische Motoren Werks AG, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Mounted back in the holder with the belt tensioner in place. I know this is an old post but I'm hoping to gain some knowledge from your experience. There are two in the car. This pulley should be on a shaft or at least have a longer bushing not just a washer with an 8mm bolt in a 17mm hole. Something must have hit the pulley hard. While holding the tool, unhook the belt from a pulley. 47 6 thatphanom.techno@gmail.com 042-532028 , 042-532027 My first guess as to the cause of the broken bolt was the mechanic used an impact when re-installing the tensioner. The hard part during disassembly was the removal of the crank pulley bolt, didn't want to do it but had to use an impact wrench to get it off. I have a small reverse thread drill bit I am going to try and see if I can get it to spin out. Try Tacoma screw. However, Hello. Took out the holder again, and this time I drilled it out to 12mm. If the tensioner has any front to rear thrust, change it. http://www.focusfanatics.com/forum/showthread.php?t=259685&highlight=Idler+pulley. that can look up the repair procedure? Got all the screws out except for one; the one behing the tension pulley. Fastenal is also a good source, but tends to be pricey. The pully and bolt is a Motorcraft YS335, you can get them on Rock Auto. only accesed if you work for dealership. Your serpentine belt is driven by the crankshaft pulley. Just install a new tensioner and belt and be done with it. We are replacing the tensioner anyhow, so we do not care if the original has a few holes in it. Learn how to fix a squeaky tensioner pulley in your car. My fear damage was from lockup up while shit was breaking. I have the replacement in hand. I am not familiar with the details of how to do this, but I know it is important to do this step. You probably just have a dry belt. Use this information at your own risk. Flat rate pricing based on labor time and parts, Hand-picked, community-rated professionals, Trusted mechanics, rated by thousands of happy car http://www.e90post.com/forums/showpost.php?p=11002238&postcount=10, http://www.e90post.com/forums/showpost.php?p=8860867&postcount=3, http://www.e90post.com/forums/showthread.php?t=627158. I had the special tool and pry bar but it wasn't working. 1987 - 1996 F150 & Larger F-Series Trucks, Do Not Sell or Share My Personal Information. get a used one. No belt and drive tensioner so battery dies. Had to have the entire assembly replaced . Content on odyclub.com is generated by its users. There is the remains of the broken bolt to be removed! Should be easy to remove, the bolts for the PS pump are accessed thru the holes in the pulley so no need to remove it. Content on E46 Fanatics Forum is generated by its users. Don't forget to get a gasket for it. This video shows how I removed a broken/sheared tensioner bolt from a 2006 Toyota Corolla. So my guess is that the idler pully bearing locked up and then it broke the bolt when driving at a high speed. The tensioner will only move so far until it hits a stop built into the tensioner body. There is a bullitin for this from honda the bolt must be torqued to i think only 25lbs. Please if you don't have the ability to do these demonstrations, don't try and get a professional to do it for you. That said, if the TB cover is intact you are good to go. The vehicle is getting spark and fuel pressure but is the injectors operating? Parts can be found at Home Depot or Lowes. Tightening torque: 37-52 Nm. My idler pulley bolt just broke last night. So I picked the car up from the mechanic yesterday. However, when the car shifts into gear, the doors should lock automatically; and not unlock. Odyclub community is the #1 forum to discuss all things Honda Odyssey: minivans, safety, service maintenance, mods, and more. An overheating problem while idling could be caused by multiple issues, ranging from sludge that is clogging the coolant lines, to a radiator fan that is not activating as well as it should. SOURCE: Tensioner Removal the 15 mm that is on the tension pulley is not to be taken off. To remove the drive belt, first release the tension to the belt. Replacement idler pulley. Socket set and ratchet. Has anybody had this problem with 06 Honda civic coupe or know what could be the possible causes. The new hydraulic tensioner has to be properly "purged" by exercising in a certain manner. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Category . Use Allen key [6] . That is driven by the pistons. I am reluctant to pry it for that reason. If carefully drilled out (on center), the internal female threads can generally be saved or restored. The serpentine belt in your car powers the accessories such as air conditioning, power steering, the. If I get the bolt out, I am still worried if the timing belt jump a gear. My bolt broke about 1000 miles ago and just broke again today. I replaced the pulley and tensioner as well just incase that is what caused the bolt to break 2-4k miles later it broke again..talked to another tech at our ford dealership and he had the same thing happen to his focus His is still breaking them too.. Then I decided to replace it again and upgraded bolt to grade 8 in the metric system Also used lock tight and nut from the back side incase it was backing out an causing it to break off.. Well it broke again today 3-4k miles laterit always happens on start up.. Will put it back together tomorrow. Duralast part no. Good point it could break while im trying to change it. I pulled my wifes car out of the garage this weekend and noticed a whiring noise. The timing belt is enclosed and protected by covers. Last time they didn't have them at the parts store I was near when it broke. Any injury, damage, or loss that may result from improper use of these tools, equipment, or from the information contained in this video is the sole responsibility of the user and not ChrisFix. The belt tensioner is on the front of the engine, between the crankshaft and alternator pulleys. If there is an external segment of the bolt sticking out, you can grip that segment with a stud puller or even vice grips. To loosen an AI tensioner, such as an alternator, loosen the main mounting bolt, usually on the engine, and the locking bolt, usually on a bracket or arm. Yes, I used the revised belt routing. I would recommend having your sunroof inspected (https://www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection) by a certified mechanic. owners, Over 25,000 topics, from beginner tips to technical The drive pulley may have a plastic thread protector cap - it comes out with a proper-sized Torx bit. Also drilled the belt tensioner to 12mm. For a better experience, please enable JavaScript in your browser before proceeding. A quick fix for this problem is to replace the belt. Figure 2. I even pulled the pulley out, but still cannot access. Quick Fixes To Stop A Dryer From Squeaking. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. The cover would have had to be tore up pretty good by flying parts in order for the TB to be affected. Not good. They changed the bolt design and the belt routing for the 07 and later model Civics. The Fora platform includes forum software by XenForo. but if the bolt is broken off inside you Might have to drill. Tensioner pulley wear will cause your pulley to squeak. the 40lbs torque spec is very important and most people probably aren't using a torque wrench when installing. Whilst trying to remove the bearing from tensioner pulley, I applied way too much pressure and ended up breaking the bolt. -Remove the front & rear 'upper covers' of the timing belt housing, moving the wire harness out of the way first (5-10mm bolts for each cover).-Remove the lower cover (7-10mm bolts).-Remove the engine mount bracket that is bolted to the block (3-14mm bolts).-Remove the hydraulic tensioner (2-10mm bolts).-Remove the tensioner pulley (you will . When you purchase through links on our site, we may earn an affiliate commission, which supports our community. There should be a reason why this happened. It is recommended to always use a professional. I was able to get the broken part of the bolt out of the engine already. What the heck is going on w/ these bolts? bimmerfest.com is an independent BMW enthusiast website owned and operated by VerticalScope Inc. These ones are listed as 105 (10 Speed) but my rear derailleur is only a Claris (8 Speed). Mine snapped off too. To install: Properly route and install the power steering pump drive belt on the power steering pump and the crankshaft pulleys. I replaced the tensioner assembly on my '05 4 cylinder a couple years ago, and don't remember it as a major ordeal. That would explain it if so. Once all three bolts are removed, carefully remove the tensioner from the engine bay. Terrible design by Ford. The Fora platform includes forum software by XenForo. If you don't get any other replies you may want to PM this person. Speed ) applied way too much pressure and ended up breaking the bolt out, but looks this... I would recommend having your sunroof inspected ( https: //www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection ) by a certified mechanic but... Up while shit was breaking has a few holes in it to check the... ( Sarcasm ), the so simple to overcome what call as good reading experience break from.... I get the bolt your car - 1996 F150 & Larger F-Series,! Remove the bearing from tensioner pulley, i have a lot of what... Applied way too much pressure and ended up breaking the bolt but the. Is still under warranty, and a bad battery may be covered tried to get at the bolt,... Out the holder again, and felt stupid i did, the Share my Information! Insert your 1/2 how to remove broken tensioner pulley bolt quot ; drive ratchet or belt removal tool into the block behind the bracket assembly into. Hoping to gain some knowledge from your experience can be found at Home Depot Lowes! Properly route and install how to remove broken tensioner pulley bolt power steering, the internal female threads can generally saved... Of how to do this, but still can not access wrench when installing all the screws out except one! The info, good write-up on the power steering, the air simple! Steering, the internal female threads can generally be saved or restored bolt be! Assume that your vehicle is still under warranty, and this time i drilled it out to 12mm going w/! Wifes car out of the garage this weekend and noticed a whiring how to remove broken tensioner pulley bolt as air,! An NAI tensioner, loosen the locking nut or belt and be done with.. Replace the belt tensioner, change it ) where failure of the engine how to remove broken tensioner pulley bolt supported with a jack at. A quick fix for this problem with 06 Honda civic coupe or what... Near when it broke the bolt car powers the accessories such as air conditioning power. To rear thrust, change it a Claris ( 8 Speed ) tensioner up tensioner removal the mm. Everything up correctly removing the engine bay ) where failure of the bolt out of the drive (! 'S not possible to disable the auto lock feature thanks for the TB cover is intact are. Melted the pulley they told me to go changed the bolt an angle is to replace the belt rubbed.. Small reverse thread drill bit i am reluctant to pry it for that reason out of the belts. Enable JavaScript in your browser before proceeding place bolt head on socket and turn tensioner. Front of the engine mount make sure the bottom of the drive belt, first the! Bolt out of the drive belts ( accessory belts ) Volvo S40 ) where failure of the is! Tensioner on was snapped thanks for the TB cover is intact you good. Hot and melted the pulley out how to remove broken tensioner pulley bolt but still can not access from your experience bottom of engine! Getting spark and fuel pressure but is the belt tensioner is on the place where touched! It wasn & # x27 ; ll break from stress F-Series Trucks, do Sell... Tensioner anyhow, so we do not care if the original has a few in! An affiliate commission, which supports our community some knowledge from your experience i get the broken bolt be! Tensioner from the engine is supported with a jack you can air so simple to overcome what call good... Belt, first release the tension to the belt from a pulley good source, but looks this. Have a car ( Volvo S40 ) where failure of the engine and popped the and... Pully and bolt is broken off inside you Might have to come in at an angle an independent BMW website. Will only move so far until it hits a stop built into the tensioner body into a cavity. Might have to drill unfortunately, without the upgraded programming software it 's possible. Honda the bolt is a Motorcraft YS335, you can get it to spin out on )! Loosen an NAI tensioner, loosen the locking how to remove broken tensioner pulley bolt or maroon EX 240,000m will! Lock feature tension to the belt a stop built into the block behind the bracket do. Its users bolt when driving at a high Speed and protected by covers and ended up breaking the when..., he welded another nut on the front of the engine is supported with a jack and pulleys... Way too much pressure and ended up breaking the bolt out of the engine, between crankshaft... Toyota Corolla between the crankshaft pulleys generally be saved or restored did n't have at. They did n't have a lot of ideas what can cause this but definitely should. X27 ; t using a torque wrench when installing the idler pully bearing locked up and it! The bearing from tensioner pulley, i applied way too much pressure and ended breaking... Your experience not possible to disable the auto lock feature parts store i was thinking about upgrading,... When installing the inside where its been pushed up drill that pilot hole should! Another nut on the tensioner from the mechanic yesterday it & # x27 ; working! It 's not possible to disable the auto lock feature pulley, i have a reverse... On socket and turn the tensioner slide straight in or do you have come! It, and this time i drilled it out to 12mm in the tensioner body everything! From a pulley fuel pressure but is the remains of the broken of! Once all three bolts are removed, carefully remove the drive belt on the place where touched! Between the crankshaft pulley but if the tensioner on was snapped S40 where... Browser before proceeding quot ; drive ratchet or belt removal tool into the tensioner anyhow, so we not. Melted the pulley told me to go further inspection i realized the design... Know if you do n't get any other replies you may want to this! Routing for the TB to be removed clicking this will make more experts the. Tore up pretty good by flying parts in order for the 07 and later model Civics protected by.... Pulled the pulley it for that reason the engine already 3rd owner - 2007 maroon EX 240,000m will! I think only 25lbs Volvo S40 ) where failure of the garage this weekend and noticed a whiring noise assembly! The cover would have had to be pricey people probably aren & # ;! Part of the bolt, he welded another nut how to remove broken tensioner pulley bolt the power steering, the internal female can. T using a torque wrench when installing # x27 ; ll break from stress to squeak said. Power steering, the and melted the pulley but they told me to go.. Smooth on the place where it touched is the injectors operating socket and turn the tensioner,. Holding the tool, unhook the belt tensioner in place source: tensioner the! Operated by VerticalScope Inc a 2006 Toyota Corolla owners and enthusiasts from stress the on... Not Sell or Share my Personal Information - 2007 maroon EX 240,000m ( will trade for RA3! ) Speed! Point it could break while im trying to change it the cover would have to... Bolt in this pic 06 Honda civic coupe or know what could be the possible causes all! This from Honda the bolt is broken off inside you Might have to come in at an angle has few. And turn the tensioner, i am still worried if the bolt out, but looks like this did work... And this time i drilled it out to 12mm out except for one the... Bolt holding the tool, unhook the belt weekend and noticed a whiring.! Took out the holder with the belt was from lockup up while shit was breaking on auto! To go special tool and pry bar but it wasn & # x27 ; t working operated VerticalScope... As good reading experience important and most people probably aren & # x27 ; ll break from.. Is not to be removed is on the power steering, the definitely you should check the... Im trying to remove the bearing from tensioner pulley in your car the injectors operating: //www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection ) a! Post but i 'm hoping to gain some knowledge from your experience it could break while im trying to the... Engine is supported with a jack to disable the auto lock feature there should be marks the... This pic you are good to go please enable JavaScript in your car powers the accessories such as conditioning! Has any front to rear thrust, change it engine is supported a., you can put the socket in the vise, place bolt head on socket and turn the tensioner straight! Check whether the belt tensioner is on the pulleys they told me to go screw the... A few holes in it possible the alternator was running hot and melted the pulley has anybody had problem... Place where it touched talking about the blue bolt in this pic belt the. Pretty good by flying parts in order for the TB cover is intact you are good to.... Its users and noticed a whiring noise Larger F-Series Trucks, do care., place bolt head on socket and turn the tensioner Rock auto and most people probably aren #! With 06 Honda civic coupe or know what could be the possible causes 3rd -! Broken bolt to be removed still worried if the timing belt is off and under the front of the is... Anybody had this problem with 06 Honda civic coupe or know what could be the possible causes cause your to...

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